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Quick Turn Pcb Fabrication Double Layer Pcb Manufacturer China

Short Description:

Product type:Flexible Circuit Board+ Stiffness
Number of layer:2 Layers
Line width and line spacing:0.3MM/0.35MM
Plate thickness:FPC=0.15MM T=0.8MM
Copper Thickness:1OZ
Film Thickness:50UM
Surface Treatment:ENIG 2-3uin
Precision Tolerance:0.1MM
Material:Panasonic material/TG150 FR-4
Withstand Voltage:3000V
Functional testing:AOI/four-wire/continuity/copper slices
Application Vehicle:Cars made by Japan
Application:car gear shift knob


Product Detail

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How Capel's Double Layer Pcb Provide Reliability Solutions for car gear shift knob Automakers

                     

2 Layer Quick Turn Flex Pcb applicated in car gear shift knob

-Capel with 15 years of professional technical experience-

Application of Capel 2-layer flexible circuit board on automobile gear shift knob

In the automotive industry, every component plays a vital role in keeping a vehicle running smoothly and efficiently. One component that is often overlooked is the car shift knob. Insignificant as it may seem, this small, unassuming knob is responsible for seamless transitions from one gear to the next, providing a comfortable, safe ride. To make the shifting process even better, manufacturers are now turning to advanced technologies such as Capel 2-layer flexible circuit boards.

Capel 2-layer flexible circuit boards are a breakthrough innovation in automotive electronics. Specifically designed for automotive shift knobs, this flexible circuit board provides enhanced performance and durability. With its flexibility, it can easily adapt to the shape and design of the knob, making it ideal for a wide variety of car models.

A key advantage of Capel's 2-layer flex circuit boards is the ability to combine flexibility with stiffness. This unique feature ensures that the circuit board remains stable and secure within the shift knob, even during frequent and repeated use. By adopting this advanced technology, manufacturers can eliminate the risk of circuit board failure, thereby extending the life of the shift knob.

Capel 2-layer flexible circuit boards are a game changer for the automotive industry, especially in the area of ​​automotive gearshift knobs.

In terms of technical specifications, Capel 2-layer flex circuit boards deliver impressive numbers. It consists of two layers that allow for more efficient current and signal flow. The line width and line spacing are 0.3MM and 0.35MM respectively, providing high precision and accuracy in electrical signal transmission. The plate thickness is specified as FPC=0.15MM T=0.8MM to ensure a solid structure that can withstand the rigors of daily use.

To further enhance its performance, Capel 2-layer flex circuit boards are equipped with 1OZ copper thickness. This thicker layer of copper ensures excellent electrical conductivity, reducing the risk of signal loss or interference. The film thickness measures 50UM, adding an extra layer of protection that protects the board from environmental elements such as humidity and temperature fluctuations.

In terms of surface treatment, Capel 2-layer flexible circuit board adopts ENIG 2-3uin, which provides excellent solderability and corrosion resistance. This finish ensures reliable and long-lasting connections between the board and other components such as switches and wires. In addition, a precision tolerance of 0.1MM ensures precise positioning and alignment of the circuit board within the shift knob.

The materials used in Capel's 2-layer flex circuit boards are another notable aspect. The board is made of high-quality Panasonic material and TG150 FR-4, which has excellent thermal stability and heat resistance. This is especially important for components like the shift knob, which are often exposed to high temperatures due to their proximity to the engine. The board's ability to withstand these extreme conditions ensures reliable performance and longevity.

To ensure the highest level of quality, Capel 2-layer flex circuits undergo rigorous functional testing. This includes automated optical inspection (AOI), four-wire testing, continuity testing and copper strip inspection. These tests verify that the board meets all necessary electrical and mechanical requirements, ensuring its reliability and compatibility with the shift knob.

The application of Capel 2-layer flexible circuit boards is not limited to a specific car make or model. But it's worth mentioning that it was primarily designed for cars made in Japan. The Japanese automotive industry is known for its advanced technology and high quality standards, and the adoption of Capel 2-layer flexible circuit boards further reinforces the commitment to excellence and innovation.

In summary, Capel 2-layer flexible circuit boards are a game changer for the automotive industry, especially in the area of ​​automotive gearshift knobs. Its unique combination of flexibility and stiffness, as well as its impressive technical specifications, make it ideal for manufacturers looking to enhance the performance and durability of shift knobs. With high-quality construction, excellent thermal stability and rigorous testing, Capel 2-layer flexible circuit boards are sure to revolutionize the driving experience of car owners around the world.

Capel Flexible PCB & Rigid-Flex PCB Process  Capability

Category Process Capability Category Process Capability
Production Type Single layer FPC / Double layers FPC
Multi-layer FPC / Aluminum PCBs
Rigid-Flex PCB
Layers Number 1-30 layers FPC
2-32 layers Rigid-FlexPCB                                                            1-60 layers Rigid PCB
HDI Boards
Max Manufacture Size Single layer FPC 4000mm
Double layers FPC 1200mm
Multi-layers FPC 750mm
Rigid-Flex PCB 750mm
Insulating Layer
Thickness
27.5um /37.5/ 50um /65/ 75um / 100um /
125um / 150um
Board Thickness FPC 0.06mm - 0.4mm
Rigid-Flex PCB 0.25 - 6.0mm
Tolerance of PTH
Size
±0.075mm
Surface Finish Immersion Gold/Immersion
Silver/Gold Plating/Tin Plating/OSP
Stiffener FR4 / PI / PET / SUS / PSA/Alu
Semicircle Orifice Size Min 0.4mm Min Line Space/ width 0.045mm/0.045mm
Thickness Tolerance ±0.03mm Impedance 50Ω-120Ω
Copper Foil Thickness 9um/12um / 18um / 35um / 70um/100um Impedance
Controlled
Tolerance
±10%
Tolerance of NPTH
Size
±0.05mm The Min Flush Width 0.80mm
Min Via Hole 0.1mm Implement
Standard
GB / IPC-650 / IPC-6012 / IPC-6013II /
IPC-6013III

Capel do customize Flexible Circuit Board with 15 years of experience with our professionalism

2 Layer Flexible Pcb+ FR4 stackup

2 Layer Flexible Circuit Board

4 layers flexible rigid board

4-layers Rigid-Flex PCB

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8 layer HDI PCBs

Testing and Inspection Equipment

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Microscope Testing

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AOI Inspection

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2D Testing

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Impedance Testing

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RoHS Testing

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Flying Probe

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Horizontal Tester

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Bending Teste

Capel customized PCB Service with 15 years of experience

  • Owning 3 factories for Flexible PCB&Rigid-Flex PCB, Rigid PCB, DIP/SMT Assembly;
  • 300+Engineers Provide technical support for Pre-sales and after-sales online;
  • 1-30 layers FPC, 2-32 layers Rigid-FlexPCB, 1-60 layers Rigid PCB
  • HDI Boards, Flexible PCB (FPC), Rigid-Flex PCBs, Multilayer PCBs, Single-sided PCB, Double-Sided Circuit Boards, Hollow Boards, Rogers PCB, rf PCB, Metal Core PCB, Special Process Boards, Ceramic PCB, Aluminum PCB, SMT & PTH Assembly, PCB Prototype Service.
  • Provide 24-hour PCB Prototyping service,Small Batches of circuit boards will be delivered in 5-7 days, Mass Production of PCB boards will be delivered in 2-3 weeks;
  • Industries we service: Medical Devices, IOT, TUT, UAV, Aviation, Automotive, Telecommunications, Consumer Electronics, Military, Aerospace, Industrial Control, Artificial Intelligence, EV, etc…
  • Our Production Capacity:
    FPC and Rigid-Flex PCBs production capacity can reach more than 150000sqm per month,
    PCB production capacity can reach 80000sqm per month,
    PCB Assembling capacity at 150,000,000 components per month.
  • Our teams of engineers and researchers are dedicated to fulfilling your requirements with precision and professionalism.
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How Capel ensures superior performance and reliability of rigid-flex PCBs

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