Cosmetic instrument

Case study: Technical aspects and industry equipment solutions

Introduce: This case analysis will focus on the technical aspects and problem-solving capabilities of the company Capel specializing in the production of PFC flex pcb, rigid flexible pcb, rigid pcb for medical device applications beauty instruments.

Capel offers a range of services including online PCB ordering, instant PCB quotation, PCB supply, rapid PCB prototyping, PCB prototype assembly and SMT PCB assembly. The following analysis will focus on the technical features of its products and the problems they solve, while also showcasing the company's strengths and expertise.

Product Description: These Capel's single-layer PFC flex circuits are for medical device applications. The flexibility, high performance and reliability of these circuits make them suitable for use in a variety of medical devices, including aesthetic instruments. The use of PFC technology ensures that the circuitry can withstand the constant movement and flexing associated with these instruments without affecting its performance or structural integrity.

Technical specifications: The technical specifications of this case single-layer PFC flexible circuit provided by Capel are as follows:

Line width and line spacing:
The circuit has fine line width and line spacing of 0.1mm/0.1mm. This narrow spacing allows for dense circuitry and the ability to integrate complex electronic components within the limited space available in aesthetic instruments.
Board thickness:
The thickness of the circuit board is as thin as 0.1mm, which is beneficial to reducing the overall size and weight of the beauty device. This slim design is essential to enhance the device's portability and maneuverability, making it more convenient for both professionals and end users.
Copper thickness:
The circuit uses 18um copper thickness. This ensures optimal electrical conductivity and signal transmission throughout the circuit, promoting smooth operation of medical equipment. It also helps dissipate the heat generated during equipment operation, preventing potential damage or failure.
Minimum Aperture:
The circuit has a minimum aperture of 0.3mm, allowing for precise placement of components. This allows various electronic components to be seamlessly integrated while maintaining the functionality required for beauty instruments.
Flame retardant:
The circuit design meets the industry standard flame retardant grade of 94V0. This ensures that the circuit has a high level of fire resistance, making it safe for use in medical equipment where the risk of fire or electrical hazards must be minimized. Surface treatment:
The circuit has been treated with immersion gold surface, which has many advantages. The immersion gold surface enhances the electrical conductivity of the circuit, improves solderability, and protects against oxidation and corrosion. This surface treatment ensures reliable performance and extends the service life of the beauty instrument.

Solder Mask Color:
The circuit is painted with yellow resistance welding color. The coating serves as a visual indicator of the presence of resistive solder joints, ensuring accurate and efficient assembly during manufacturing.

Technical issues and solutions: The industry equipment provided by Capel effectively solves several technical problems encountered in the production of single-layer PFC flexible circuits for medical device applications:

Integrate components in limited space:
The narrow line width and spacing of 0.1mm/0.1mm enable complex electronic components to be effectively integrated within the compact size of the beauty instrument. This solves the challenge of fitting all necessary components in a limited space while maintaining required functionality and performance.
Flexibility and Durability:
The use of PFC technology in the circuit ensures flexibility and durability, allowing the circuit to withstand the constant bending and movement associated with cosmetic instruments. This solves the problem of circuit failure or damage due to mechanical stress, thereby increasing the reliability and service life of the device.
Thermal Management:
The 18um copper thickness facilitates better heat dissipation within the circuit, preventing overheating and potential damage to electronic components. This solves thermal management issues for medical devices, improving overall performance and preventing failures.

Company strengths and expertise: Capel has demonstrated several strengths and expertise in producing single-layer PFC flex circuits for medical device applications:

Technical expertise:
The company has extensive knowledge and expertise in developing and manufacturing PFC flexible circuits, enabling it to provide innovative and reliable solutions to the medical device industry. Their understanding of material properties, circuit design and manufacturing processes ensures the production of high-quality circuits that meet the stringent requirements of medical applications.
Wide range of services:
The company offers comprehensive services including online PCB ordering, instant PCB quotation, PCB supply, rapid PCB prototyping, PCB prototype assembly and SMT PCB assembly, reflecting their commitment to providing end-to-end solutions to their customers. Customer demand. This expertise enables efficient and streamlined medical device circuit production and assembly processes.
Customer-centric approach:
The company focuses on providing tailor-made solutions to meet the specific requirements and challenges of its customers in the medical device industry. Their ability to provide customized solutions coupled with excellent customer support ensures customer satisfaction and long-term partnerships.
Quality Assurance:
The company adheres to strict quality control measures throughout the entire manufacturing process to ensure the production of high-quality circuits. From material selection to final testing, they employ strict quality assurance protocols that comply with industry standards and regulations. The immersed gold finish and flame retardant properties further demonstrate their commitment to providing safe and reliable products.