2 Layers Double-sided Flexible PCB with Pure Nickel Sheet
How Capel's Double-sided Fpc Pcb Board Provide Reliability Solutions for New Energy Automakers
2 Layers Double-sided Fpc Pcb + Pure Nickel Sheet applicated in New Energy Battery
-Capel with 15 years of professional technical experience-
Capel's 2-layer double-sided flexible PCB + pure nickel sheet is applied to Toyota's new energy battery.
In an ever-evolving technological world, there is an ever-increasing demand for efficient and reliable energy. The automotive industry is one of the sectors particularly affected by this demand. As electric vehicles become more popular, the demand for advanced battery technology is also growing. One of the companies meeting this challenge is Capel, whose cutting-edge product 2-layer double-sided flexible PCB + pure nickel sheet is applied to Toyota's new energy battery.
The combination of double-sided flexible PCB and pure nickel plate has many advantages, which is very suitable for the application of new energy batteries. Let's dive into the features and details of this incredible product.
The thickness of the nickel sheet in this PCB is 0.3 mm to ensure durability and long life. Nickel is known for its excellent electrical conductivity and corrosion resistance, making it an ideal material for battery applications. This thickness ensures that the battery can efficiently provide the power required by the vehicle.
The PI film is 100um thick, providing flexibility while maintaining structural integrity. The film acts as a protective layer, securing the battery's internal components from external elements such as moisture or vibration.
Compared to traditional rigid PCBs, 2-layer double-sided flex PCBs offer greater flexibility and space efficiency. The PCB has a line width and line spacing of 0.15MM/0.1MM for precise and compact circuit design. Its board thickness FPC is 0.15MM and T is 1.6MM, ensuring durability without compromising performance.
The PCB has a copper thickness of 1OZ for efficient heat dissipation, which is critical for the proper operation of the energy cell. The thickness of the copper ensures that excess heat can be efficiently transferred away from the battery, reducing the risk of thermal runaway.
Surface treatment ENG 2-3U ensures a high quality surface treatment that renders the PCB resistant to oxidation and ensures optimum performance in a wide range of environmental conditions. This treatment protects the PCB from corrosion and ensures its longevity.
Capel's tolerance requirement is 0.1MM, ensuring that every PCB produced meets strict quality standards. This precision enables consistent, reliable performance, ensuring the battery can provide the power Toyota's new energy vehicles require.
The PCB size is 658*41MM, suitable for various battery applications. Its compact design makes efficient use of space while maintaining high performance standards.
To ensure the highest level of quality, Capel conducts functional testing using various methods such as AOI/Quad/Continuity/Copper. These tests ensure that every PCB produced meets the stringent requirements of Toyota's new energy batteries.
Speaking of Toyota, this innovative product is specially designed for their new energy battery application. As one of the world's leading automotive companies, Toyota has always been at the forefront of sustainable and efficient transportation solutions. By adopting Capel's 2-layer double-sided flexible PCB + pure nickel sheet, Toyota is able to improve the performance and reliability of its new energy batteries.
All in all, Capel's 2-layer double-sided flex PCB + pure nickel sheet is an excellent product that is making waves in the automotive industry. With its advanced features and outstanding performance, it is no surprise that Toyota uses this technology for its new energy batteries. The product's durability, flexibility and efficiency make it an excellent choice for any application requiring a high-performance energy cell.
Capel Flexible PCB & Rigid-Flex PCB Process Capability
| Category | Process Capability | Category | Process Capability |
| Production Type | Single layer FPC / Double layers FPC Multi-layer FPC / Aluminum PCBs Rigid-Flex PCB |
Layers Number | 1-30 layers FPC 2-32 layers Rigid-FlexPCB 1-60 layers Rigid PCB HDI Boards |
| Max Manufacture Size | Single layer FPC 4000mm Double layers FPC 1200mm Multi-layers FPC 750mm Rigid-Flex PCB 750mm |
Insulating Layer Thickness |
27.5um /37.5/ 50um /65/ 75um / 100um / 125um / 150um |
| Board Thickness | FPC 0.06mm - 0.4mm Rigid-Flex PCB 0.25 - 6.0mm |
Tolerance of PTH Size |
±0.075mm |
| Surface Finish | Immersion Gold/Immersion Silver/Gold Plating/Tin Plating/OSP |
Stiffener | FR4 / PI / PET / SUS / PSA/Alu |
| Semicircle Orifice Size | Min 0.4mm | Min Line Space/ width | 0.045mm/0.045mm |
| Thickness Tolerance | ±0.03mm | Impedance | 50Ω-120Ω |
| Copper Foil Thickness | 9um/12um / 18um / 35um / 70um/100um | Impedance Controlled Tolerance |
±10% |
| Tolerance of NPTH Size |
±0.05mm | The Min Flush Width | 0.80mm |
| Min Via Hole | 0.1mm | Implement Standard |
GB / IPC-650 / IPC-6012 / IPC-6013II / IPC-6013III |
Capel do customize Flexible Circuit Board with 15 years of experience with our professionalism
2 Layers Double-sided Fpc Pcb
4-layers Rigid-Flex PCB
8 layer HDI PCBs
Testing and Inspection Equipment
Microscope Testing
AOI Inspection
2D Testing
Impedance Testing
RoHS Testing
Flying Probe
Horizontal Tester
Bending Teste
Capel customized PCB Service with 15 years of experience
- Owning 3 factories for Flexible PCB&Rigid-Flex PCB, Rigid PCB, DIP/SMT Assembly;
- 300+Engineers Provide technical support for Pre-sales and after-sales online;
- 1-30 layers FPC, 2-32 layers Rigid-FlexPCB, 1-60 layers Rigid PCB
- HDI Boards, Flexible PCB (FPC), Rigid-Flex PCBs, Multilayer PCBs, Single-sided PCB, Double-Sided Circuit Boards, Hollow Boards, Rogers PCB, rf PCB, Metal Core PCB, Special Process Boards, Ceramic PCB, Aluminum PCB, SMT & PTH Assembly, PCB Prototype Service.
- Provide 24-hour PCB Prototyping service,Small Batches of circuit boards will be delivered in 5-7 days, Mass Production of PCB boards will be delivered in 2-3 weeks;
- Industries we service: Medical Devices, IOT, TUT, UAV, Aviation, Automotive, Telecommunications, Consumer Electronics, Military, Aerospace, Industrial Control, Artificial Intelligence, EV, etc…
- Our Production Capacity:
FPC and Rigid-Flex PCBs production capacity can reach more than 150000sqm per month,
PCB production capacity can reach 80000sqm per month,
PCB Assembling capacity at 150,000,000 components per month.
- Our teams of engineers and researchers are dedicated to fulfilling your requirements with precision and professionalism.
