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2 layer Flexible Printed Circuit Online Pcb Manufacturer SMT Assembly Services

Short Description:

Product type:2 layer Flexible Printed Circuit
Line width and line spacing:0.05mm/0.05mm
Board thickness:0.1mm
Minimum Aperture:0.1mm
Copper Thickness:12um
Flame Retardant:94V0
Surface Treatment:Immersion Gold
Resistance Welding Color:Yellow
Stiffness:FR4
Special Process:/
Application:Communication Electronics
Capel’s Service:Custom Circuit Boards,Prototype Pcb Manufacturing,Hdi Pcb Manufacturer,Fast Turn Prototype Pcb Board,Turnkey Pcb,Surface Mount Assembly,Diy Pcb
Industry We Service:Medical Device, IOT, TUT, UAV, Aviation, Automotive, Telecommunications, Consumer Electronics, Military, Aerospace, Industrial Control, Artificial Intelligence, EV, etc…


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How Capel's 2 Layer Flexible Printed Circuit Online Pcb Manufacturer SMT Assembly Services Provides Reliability Solutions for Our Customers

-Capel with 15 years of professional technical experience-

2-Layer Flexible Printed Circuits: A Revolution in Communications Electronics

A 2-layer flexible printed circuit refers to a circuit board that consists of two layers of copper conductive material separated by a flexible insulating material. This compact design improves signal transmission and reduces electromagnetic interference. By applying this technology to communications electronics, manufacturers can significantly improve device performance, making it more reliable and efficient.

One of the main features of 2-layer flexible printed circuits is their impressive line widths and spacing. These circuits feature 0.05mm/0.05mm line width and spacing, allowing for precise connections between components. This level of precision ensures smooth transmission of electrical signals, minimizing signal loss and improving overall device performance. Whether transmitting data or facilitating voice communications, the precision provided by these FPCs greatly enhances the capabilities of communications electronics.

Circuit board thickness is another critical factor in the design and performance of communications electronics.  The 2-layer flexible printed circuit board is 0.1 mm thick, providing the perfect balance between flexibility and durability. This low-profile form factor allows for easy integration into compact devices while still providing the necessary strength to withstand regular use and handling. The reduced thickness also helps reduce the overall weight of communications devices, making them more portable and user-friendly.

2 layer Flexible Printed Circuits are applied to Communication Electronics

When it comes to connections, the minimum aperture of the circuit is critical. The 2-layer flexible printed circuit has a minimum aperture size of 0.1 mm, allowing for seamless connections between various components. This precision ensures optimal electrical conductivity without the risk of short circuits or signal interference. By enabling reliable connectivity, these FPCs enhance the overall performance and stability of communication electronics.

Copper thickness is another important aspect of 2-layer flexible printed circuits. The copper thickness of these circuits is 12um for excellent conductivity and heat dissipation. High-quality copper materials ensure reliable electrical connections and effectively manage the heat generated during device operation. This feature is particularly important in communications electronics, where efficient heat dissipation is critical to prevent overheating and maintain optimal device performance.

When it comes to electronic devices, safety is paramount, and the flame-retardant properties of 2-layer flexible printed circuits ensure peace of mind for both manufacturers and consumers. These circuits have a flame retardant rating of 94V0, providing excellent flame retardancy and preventing the spread of fire. This feature adds an extra layer of protection to communications electronics, reducing fire hazards and ensuring equipment safety in a variety of environments.

Surface treatment is another key aspect of 2-layer flexible printed circuits. Immersion gold surface treatment has become a popular choice for communication electronics due to its excellent conductivity and corrosion resistance. This treatment ensures reliable signal transmission and prevents the copper conductive material from oxidizing or tarnishing. By implementing an immersion gold surface treatment, manufacturers can guarantee the long-term performance and durability of communications electronics.

Resistance welding color may seem like a small detail, but it plays an important role in equipment aesthetics and identification. 2 layer flex printed circuits usually have a yellow resistance soldering color. This color not only increases the visual appeal of communications electronics, but also helps identify and distinguish different circuits and components during the manufacturing process. Attention to detail in resistance welding color reflects a commitment to quality and precision in the production of communications electronics.

While flexibility is a defining characteristic of 2-layer flexible printed circuits, it must be emphasized that rigidity is also a valuable characteristic. FR4 is a fiberglass reinforced material that provides the necessary rigidity to support components and ensure stability. By combining flexibility with stiffness, these FPCs provide the perfect balance for communications electronics, allowing seamless integration into devices without compromising reliability or performance.

The innovation doesn't stop with the features mentioned above. In terms of special processes, 2-layer flexible printed circuits offer endless possibilities for customization and optimization. Manufacturers can customize their FPC designs to meet the specific requirements and functionality of communications electronics. This flexibility allows for the creation of unique devices that meet niche market or specific user needs.

2-layer flexible printed circuits are widely used in the field of communication electronics. These circuits are key components in smartphones, tablets, wearables, and a variety of other wireless communications devices. Their compact design, enhanced performance and reliable connectivity make them ideal for these applications. From transmitting high-speed data to facilitating seamless voice communications, these FPCs help ensure the smooth operation of communications electronics.

Capel Flexible PCB & Rigid-Flex PCB Process  Capability

Category Process Capability Category Process Capability
Production Type Single layer FPC / Double layers FPC
Multi-layer FPC / Aluminum PCBs
Rigid-Flex PCB
Layers Number 1-30 layers FPC
2-32 layers Rigid-FlexPCB                                                            1-60 layers Rigid PCB
HDI Boards
Max Manufacture Size Single layer FPC 4000mm
Double layers FPC 1200mm
Multi-layers FPC 750mm
Rigid-Flex PCB 750mm
Insulating Layer
Thickness
27.5um /37.5/ 50um /65/ 75um / 100um /
125um / 150um
Board Thickness FPC 0.06mm - 0.4mm
Rigid-Flex PCB 0.25 - 6.0mm
Tolerance of PTH
Size
±0.075mm
Surface Finish Immersion Gold/Immersion
Silver/Gold Plating/Tin Plating/OSP
Stiffener FR4 / PI / PET / SUS / PSA/Alu
Semicircle Orifice Size Min 0.4mm Min Line Space/ width 0.045mm/0.045mm
Thickness Tolerance ±0.03mm Impedance 50Ω-120Ω
Copper Foil Thickness 9um/12um / 18um / 35um / 70um/100um Impedance
Controlled
Tolerance
±10%
Tolerance of NPTH
Size
±0.05mm The Min Flush Width 0.80mm
Min Via Hole 0.1mm Implement
Standard
GB / IPC-650 / IPC-6012 / IPC-6013II /
IPC-6013III

Capel do customize Flexible Circuit Board with 15 years of experience with our professionalism

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Testing and Inspection Equipment

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Microscope Testing

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AOI Inspection

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2D Testing

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Impedance Testing

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RoHS Testing

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Flying Probe

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Horizontal Tester

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Bending Teste

Capel customized PCB Service with 15 years of experience

  • Owning 3 factories for Flexible PCB&Rigid-Flex PCB, Rigid PCB, DIP/SMT Assembly;
  • 300+Engineers Provide technical support for Pre-sales and after-sales online;
  • 1-30 layers FPC, 2-32 layers Rigid-FlexPCB, 1-60 layers Rigid PCB
  • HDI Boards, Flexible PCB (FPC), Rigid-Flex PCBs, Multilayer PCBs, Single-sided PCB, Double-Sided Circuit Boards, Hollow Boards, Rogers PCB, rf PCB, Metal Core PCB, Special Process Boards, Ceramic PCB, Aluminum PCB, SMT & PTH Assembly, PCB Prototype Service.
  • Provide 24-hour PCB Prototyping service,Small Batches of circuit boards will be delivered in 5-7 days, Mass Production of PCB boards will be delivered in 2-3 weeks;
  • Industries we service: Medical Devices, IOT, TUT, UAV, Aviation, Automotive, Telecommunications, Consumer Electronics, Military, Aerospace, Industrial Control, Artificial Intelligence, EV, etc…
  • Our Production Capacity:
    FPC and Rigid-Flex PCBs production capacity can reach more than 150000sqm per month,
    PCB production capacity can reach 80000sqm per month,
    PCB Assembling capacity at 150,000,000 components per month.
  • Our teams of engineers and researchers are dedicated to fulfilling your requirements with precision and professionalism.
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How Capel ensures superior performance and reliability of rigid-flex PCBs

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